Course summary:

This program is specifically design for the practicing product designer, moulders and quality personnel who involved in injection moulding activities. This workshop focuses on prevention methods for defects in plastic moulding and developing systematic root cause defects analysis skills for solving defects and improving part quality.

Example of defects:

1. SINK MARK

2. FLASHING

3. WELD LINE

4. WARPAGE

5. SHORT SHOT

6. SILVER STREAK

What caused defects in injection moulding?:

There are various factors that might cause occurrence of defects on product. Most of it are due to wrong machine parameter settings for particular product. It might also caused by surrounding factors such as humidity, production area temperature or machine maintenance condition. Some other factor such as material condition, material handling, or machine handling.

In order to pin point root caused of the defects, correct investigation flow is crucial. This is because the root caused might not be limited to particular factor mentioned above, as it might caused by combination of several factors. Defects countermeasure will require technical person to understand the root caused holistically for faster resolution.

Course Contents:

1. Plastic material

a. Material Specification studies
b. Material classification, properties and application
c. Material identification method

2. Plastic injection moulding process

a. Injection moulding complete cycle process
b. Parameters and setting procedures
c. Process optimization

3. Plastic product defects analysis

A) Type of defects :

a. Understanding type of defects
b. Appearance defects
c. Dimension defects

B) Defects terminology:

a. Understanding the correct terminology to the defects

C) Defects analysis and failure of products :

a. Defects causes, how it happened.
b. Failure of products
c. Study of moulding defects

4. Defects countermeasures :

a. Defects countermeasures during design stage
b. Defects cause by plastic material
c. Defects cause by mould
d. Countermeasures by parameter setting
e. How to eliminate defects and avoid from happening again.

Who Should Attend?

Managers, Engineers, R&D personnel, QC personnel, Executives, Trainers, Supervisors, Technicians, Line Leaders, Maintenance personnel and others related personnel

Course methodology

This course is conducted in a seminar room, combination of lectures, visual presentation workshops, demonstration, interactive and action based with personal discussion and group activities.

Why you should attend this course?

99.9% satisfaction and guaranteed ROI through all courses we have conducted.
Improve your quality, increase speed and efficiency while reducing cost at the same time.
Our trainer are specialist with more than 30 years experience in injection molding line.
Participants are encourage to bring in actual part for discussion.

What you will learned in this course?

Enable participants to understand material specifications and individual properties.
Knowledge on how material can cause defects.
Understanding the relation between machine specifications related to molding process.
Participants will learn details on each defects, what are the cause for it and how to troubleshoot it.

Course details:

Course fees: RM 980.00 per participant
Course fees include one set of course materials, refreshments, lunch and training certificate
Course fees is not refundable, however a substitute is allowed to replace the earlier registered person if he/she is unable to attend the program. Details of substitute must be email/fax to AMT prior to commencement of program
This program is under „SBL‟ training scheme
AMT reserved all rights to cancel or reschedule program and all efforts will be taken to inform participants of any changes.
Check out upcoming schedule from table below
Download training pamphlet from link below for detail course schedule
Register now via “Online registration” form below

PIM WORKSHOP PROGRAM SCHEDULE 2023

DATE (from – until)	TRAINING VENUE	STATUS
25th – 26th Oct	Hotel De Palma, Shah Alam, Selangor	Open for registration
30th – 31st Oct	Hotel Seri Malaysia, Johor Bahru	Open for registration

Click here for training venue location