Injection moulding is a major manufacturing process in producing parts from both thermoplastic and thermoset plastic materials. Injection moulding is widely used for manufacturing various geometry of parts, from the smallest component to entire body of cars component.
Objectives:
Upon completion of the course, the participants should be able to:
a) Operate injection moulding machine with better understanding about machine and its capabilities.
b) Operate machine with fill and pack procedure.
c) Translate machine data into a certain useful documentation.
d) Use proper and safe procedure when operating injection moulding machine.
e) Optimize the injection moulding process with is prescribe the part quality.
f) Determine common moulding problems, their causes and remedies.
Course contents:
1. The terminologies and machine overview
2. The injection moulding process Mould construction and component
- Basic mould design
- Clamping Tonnage calculation
- Clamping parameter set-up
3. Introduction of plastic material
- Type of polymerisation process
- Type of plastic material
- Setting up temperature parameter
4. Setting up Injection parameter
- Mould filling study
- In mould rheology curve
- Injection speed linearity
- Cavity imbalance
- Determine of holding phase
- Determine of gate freeze of time
- Determine of melt cushion
5. Process optimization
- Injection Pressure limitation
- Injection speed limitation
- Clamping force limitation
- Cycle time limitation
- Pressure loss study
- Load sensitivity study
- Tie bar usage guide
Who should attend this course?
Managers, Engineers, R&D personnel, QC personnel, Executives, Trainers, Supervisors, Technicians, Line Leaders, Maintenance personnel and others related personnel
What you will learn in this course?
- Learn how to operate moulding machine with better understanding about machine capabilities.
- Learn how to translate machine data into useful guide documentation.
- Learn the proper and safe procedure when operating injection moulding machine.
- Learn how to optimize injection moulding process with presribed part quality.
- Learn how to determine common moulding problems, cause and remedies.
PIM ROBUST PROCESS DEVELOPMENT & SCIENTIFIC MOULDING 2024
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